注塑機機械手的保養項目涉及多個關鍵方面，以確保其正常運行和延長使用壽命。以下是對這些保養項目的詳細介紹：
- 日常檢查與清潔：
- 每日檢查機械手的導軌、軸承等部件，確保其表面清潔、無雜質，并根據需要進行潤滑。
- 清理過濾減壓閥，確保其暢通無阻，避免影響氣壓穩定性。
- 檢查氣壓來源的壓力及空氣的干燥度，確保氣壓系統穩定運行。
- 氣壓與電氣系統檢查：
- 定期檢查負壓傳感器是否正常工作，以確保在吸取產品失敗時能夠發出警報。
- 檢查夾具檢測磁環開關的工作狀態，確保在夾具未能正確夾取產品或料把時能夠發出警報。
- 驗證注塑機專用機械手與注塑機之間的聯鎖功能是否正常，防止在手動狀態下注塑機誤動作。
- 潤滑與驅動系統維護：
- 對機械手的導軌、軸承和滑軌等部件進行定期潤滑，確保運動部件的順暢運行。
- 檢查驅動體系，特別是安裝架-傳動齒輪驅動部分，注意是否有異常聲音或晃動，以及時發現和解決潛在問題。
- 氣動與伺服系統檢查：
- 密切關注氣動系統中的過濾調壓閥單元，檢查吸盤是否積水，以判斷壓縮氣源的濕度是否過高。
- 對于包含多軸向伺服驅動的機械手，檢查其轉腕和真空抓取動作是否正常，確保氣動功能穩定可靠。
- 緊固與校準：
- 定期檢查并緊固所有運動部位的螺栓，確保沒有松動現象。
- 對注塑機機械手的行程控制擋塊進行校準，確保設定螺栓鎖緊無誤。
- 定期全面保養：
- 每周或每月進行更全面的保養，包括檢查所有運動部件的磨損情況、更換磨損嚴重的部件、清洗和更換潤滑油等。
請注意，這些保養項目應根據機械手的實際使用情況、工作環境以及制造商的建議進行定期執行。此外，在進行任何保養操作前，務必先關閉機械手的電源，并確保所有運動部件已停止運動，以確保操作人員的安全。
通過執行這些保養項目，可以有效地保持注塑機機械手的良好運行狀態，提高其工作效率和使用壽命，同時降低故障率和維修成本。
The maintenance program of the injection molding machine robot involves several key aspects to ensure its proper operation and long service life. Here's a closer look at these items:
Daily Inspection & Cleaning:
Check the guide rails, bearings and other parts of the manipulator daily to ensure that its surface is clean and free of impurities, and lubricate as needed.
Clean the filter regulator to ensure that it is unobstructed and does not affect the stability of the air pressure.
Check the pressure of the air pressure source and the dryness of the air to ensure the stable operation of the air pressure system.
Barometric & Electrical System Inspection:
Regularly check that the negative pressure sensor is working properly to ensure that an alarm can be sounded in the event of a failure to aspirate the product.
Check the operating status of the magnetic ring switch to ensure that an alarm can be sounded if the fixture fails to properly grip the product or handle.
Verify whether the interlocking function between the special manipulator of the injection molding machine and the injection molding machine is normal, and prevent the injection molding machine from malfunctioning in the manual state.
Lubrication & Drive System Maintenance:
Regular lubrication of the manipulator's guide rails, bearings, slide rails and other components ensures the smooth operation of the moving parts.
Inspect the drive system, especially the mount-drive gear drive part, and pay attention to any abnormal sounds or shaking, so as to identify and solve potential problems in a timely manner.
Pneumatic & Servo System Inspection:
Pay close attention to the filter regulator unit in the pneumatic system and check the suction cups for water accumulation to determine if the humidity of the compressed air source is too high.
For the manipulator with multi-axial servo drive, check whether its wrist rotation and vacuum grasping action are normal to ensure that the pneumatic function is stable and reliable.
Fastening & Calibration:
Regularly inspect and tighten bolts on all moving parts to ensure there are no loosening.
The stroke control stops of the injection molding machine manipulator are calibrated to ensure that the setting bolts are locked correctly.
Regular and comprehensive maintenance:
Perform more comprehensive maintenance on a weekly or monthly basis, including checking for wear and tear on all moving parts, replacing severely worn parts, cleaning and changing lubricants, and more.
Please note that these maintenance items should be carried out regularly according to the actual use of the gripper, the working environment and the manufacturer's recommendations. In addition, it is important to turn off the power of the robot and ensure that all moving parts have completely stopped moving before any maintenance operations are carried out to ensure the safety of the operator.
By performing these maintenance items, it is possible to effectively maintain the good running condition of the injection molding machine manipulator, improve its work efficiency and service life, and reduce the failure rate and maintenance costs.
